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Application Case Study: SR600 Industrial 4G Router in Overseas Intelligent Transportation System

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Background

In Kuala Lumpur, Malaysia, as urbanization accelerated, traffic congestion issues became increasingly severe. In early 2024, the Kuala Lumpur city government initiated an intelligent traffic management system upgrade plan aimed at improving traffic efficiency, reducing congestion, and lowering accident rates through smart technologies.
Project manager Mr. Ahmed faced a major challenge: how to establish stable network connections at multiple traffic nodes throughout the city to ensure real-time data transmission from traffic monitoring cameras, signal control systems, and traffic flow sensors, especially in areas with underdeveloped infrastructure around the city center.
SR600 4 Port 4G Router

Challenges Encountered

The project team faced several key issues during implementation:
  1. Kuala Lumpur’s rainy tropical climate placed high demands on the stability of outdoor equipment
  2. Some traffic nodes were located in areas with incomplete fiber network coverage
  3. Traffic data transmission required real-time capability and security guarantees
  4. Equipment needed to adapt to local high temperatures exceeding 40°C
  5. The system required centralized management and remote maintenance capabilities to reduce operational costs

Solution Selection

After market research and comparing multiple options, the project team selected the StarRouter 600 LTE Router (SR600) industrial 4G router as their network connectivity solution.
“The industrial-grade design and comprehensive networking capabilities of the SR600 perfectly meet our deployment needs in harsh environments,” explained Mr. Ahmed. “We’re particularly confident in the device’s stability during the rainy season due to its temperature adaptability and protection features.”
The team valued the following key features of the SR600 industrial 4G router:
  1. Support for 4G LTE networks, ensuring wireless connection stability
  2. Operating temperature range of -35°C to +75°C, suitable for local climate conditions
  3. Support for multiple VPN protocols, guaranteeing data transmission security
  4. Metal casing design with IP30 protection rating, suitable for outdoor installation
  5. Remote management capabilities and StarCloud platform support for centralized maintenance
  6. Failover functionality between wired and wireless connections, improving system reliability

37f26011093c8a0261609c65068865c2Implementation Process

In the first phase of the project, SR600 industrial 4G routers were deployed at 25 traffic intersections in downtown Kuala Lumpur and the Petaling Jaya district. Each installation point included:
  1. SR600 router installed in a waterproof cabinet
  2. Connections to HD monitoring cameras, traffic signal controllers, and vehicle flow sensors
  3. Data transmission using the 4G network of Maxis, the local major telecommunications operator
After device deployment, the technical team performed detailed configurations:
  1. Set up dedicated APNs to ensure network stability and priority access
  2. Configured IPsec VPN tunnels to establish secure connections with the traffic management center
  3. Enabled link backup functionality to ensure network continuity
  4. Set up bandwidth QoS policies to prioritize control signal transmission
  5. Connected all devices to the StarCloud platform for unified management
“The SR600’s web interface configuration is very intuitive. Even though our on-site technicians hadn’t used this device before, they quickly mastered the basic operations,” said project technical director Mr. Wong.

Application Results

Three months after the system went live, Mr. Ahmed’s team collected detailed operational data, with satisfactory results:
  1. Network reliability: System connection availability reached 99.2%, maintaining stability even during the rainy season
  2. Data security: VPN encryption effectively protected the traffic control system from network attacks
  3. Response time: Average response time for traffic signal control commands was reduced from 3 seconds to 0.8 seconds
  4. Maintenance efficiency: Remote management capabilities reduced on-site maintenance frequency by 78%, significantly saving operational costs
  5. System expansion: Secondary development capabilities based on the Linux system successfully integrated local traffic flow analysis systems
“We’re particularly satisfied with the SR600 industrial 4G router’s performance under harsh weather conditions,” said Mr. Ahmed. “Last month, Kuala Lumpur experienced severe rainfall that affected many devices, but the SR600 continued to operate normally, ensuring the continuous operation of the traffic management system.”

Economic Benefits

The implementation of this project brought significant economic and social benefits to Kuala Lumpur:
  1. Average traffic congestion time on major roads was reduced by 23%
  2. Improved system stability reduced traffic accident handling time and improved emergency response efficiency
  3. Compared to traditional wired network solutions, deployment costs were reduced by approximately 35%, and deployment time was shortened by 60%
  4. Remote management capabilities reduced maintenance costs, lowering the total cost of ownership (TCO) by 28%

Future Plans

Given the success of the first phase, the Kuala Lumpur city government has approved the expansion plan for the second phase:
  1. Add 75 more traffic monitoring points throughout the city
  2. Utilize the secondary development capabilities of the SR600 industrial 4G router to integrate public transportation scheduling systems
  3. Plan to connect environmental monitoring equipment to expand smart city functions
  4. Explore the combination with 5G technology to provide infrastructure support for future autonomous vehicles
“The SR600 industrial 4G router not only solved our current network connectivity needs, but its open platform also laid a solid foundation for our future intelligent transportation development,” concluded Mr. Ahmed. “This was a successful technological choice and an important step in our smart city construction.”
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